The butt joint is the simplest joint to make since it merely involves cutting the wood to the appropriate length and butting them together.If you are passionate about poker, and are looking to build or purchase a custom chip case to house your chips, consider incorporating a few woodworking extras to take it up a notch. The strength, flexibility, and toughness of wooden joints derive from the properties of the joining materials and from how they are used in the joints. Usually, the panel is not glued to the frame - it is left to 'float' within it so that seasonal movement of the wood comprising the panel does not distort the frame or crack to wood. You need to mill the plywood edge that fits in the dado of your project. Veneer is cost effective and strong, however, it can blister, delaminate, or peel back at the edges. The glass can be left clear to display of your chips, or etched with a decorative design or perhaps the name of your home casino. It is also the weakest because it relies upon glue alone to hold it together. Here are a few design recommendations that will make an ordinary wooden chip case extraordinary. Also, since veneer is glued to a plywood or medium density fiberboard substrate the edges must be covered.

Veneer plywood is usually not available in exotic woods.Use Inlays to Step it Up a NotchInlay is a decorative technique of inserting pieces of colored materials into depressions in a base object to form patterns or pictures. The advantages of using solid wood include durability, strength, and practicality. Foreign veneers are thinner still and can be tough to saw without splintering, and sand without destroying.-made hardwood plywood has face veneers averaging 1/30? in thickness. Noted for its resistance to being pulled apart (tensile strength), the dovetail joint is commonly used to join the sides of a drawer to the front.. In woodworking, veneer refers to thin slices of wood, usually thinner than 3 mm (1/8 inch), that are typically glued onto core panels (typically, wood, particle board or medium density fiberboard) to produce flat panels for cabinets, parquet floors and furniture. Therefore, different joinery techniques are used to meet differing requirements. Veneer panels also can vary in thickness from their stated dimension due to the foreign origin of much of this material and the resulting metric thickness measurement. Using this technique can create a one-of-a-kind piece suitable for display.A butt joint is a joinery technique in which two pieces of wood are joined by simply butting them together. Because the orientation of the wood usually presents only an end grain to long grain gluing surface, the resulting joint is inherently weak. Use Dovetail Joints not Butt JointsJoinery involves joining together pieces of wood, to create furniture, structures, toys, and other items.

The same technique can be used with a glass insert instead of a wood panel. Once glued, a wooden dovetail joint requires no mechanical fasteners.Inlay is frequently used in production of decorative furniture, where pieces of colored wood or metal are inserted into the veneer. You should especially avoid any type of Oil finish such as Tung or Danish oil, as these oils can penetrate into the clay poker chip over time. If you really want a good-fitting joint, the solution requires extra work. U.A dovetail joint is a joint technique most commonly used in woodworking joinery. The joints have to be strong, or the case will fall apart under the weight. Inlays frequently use wood veneer, but other materials like stone or shell may also be used. Some species, such as black walnut, are sliced thinner, to 1/32?.So whether you are building or purchasing a custom wooden poker chip case to house your chips, consider incorporating these few little extras to take it up a notch and make your ordinary wooden case extraordinary.Inlay differs from marquetry, a similar technique, in that marquetry is applied over an entire surface of an object, whereas inlay consists of small pieces inserted into cut spaces in the base material. Polyurethane or a non-soluble varnish is an ideal choice, as it does not stain or seep into your chips.

When designing a poker chip case, you again have to take into account the weight of the chips.Use a Polyurethane not Oil FinishOne thing to consider when finishing a wooden chip case is to use a chip friendly finish. There are also numerous exotic wood types to choose from. The basic idea is to capture a 'floating' panel within a sturdy frame, as opposed to techniques like slab drawer fronts which are simply single pieces of material with exposed end grains. A series of pins cut to extend from the end of one board interlock with a series of tails cut into the end of another board. Use Solid Wood not VeneerWhen designing a poker chip case, you have to take into account the weight of the chips, which can approach 50 lbs for a 1000 poker chip case.Frame and panel construction (also called "rail and stile") is a woodworking technique commonly used in the making of doors, wainscoting, and other decorative features China Custom Disc hub core Powder Metal Parts Manufacturers for cabinets and furniture. Hardwood plywood veneer selection is often limited, and you may have to special-order and still be limited to a dozen or so of the most common wood types.S. The variation in thickness also impacts your joints.Use a Raised Panel or Glass Top Adding a decorative lid to your poker chip case can also create a unique custom effect. 

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